Instrument Reliability Engineer Maintenance Division

Responsibilities

• Develop process/ system/ procedure to manage work quality/ reliability for instrument system/equipment.

• Actively involved with the instrument reliability processes - RCA, RCM, PM, QA/QC and equipment care to ensure support of Refinery productivity.

• Conduct Root Cause Analysis (RCA) for instrument equipment/ system failure investigations, as well as closely work with Maintenance execution team to eliminate the failures.

• Initiate instrument engineering corrective actions/ upgrade solutions through the necessary MOC/MTC channels and support through the different process steps to implementation.

• Review Threat to availability (MTA) - Score, prioritize, facilitate, track, assess, close out for instrument equipment/ system.

• Involve in setting up preventative maintenance (PM) programs and strategies for instrument equipment/ system. Carry out necessary audits to verify compliance. Optimize PM's based on historical data findings.

• Identify Refinery Bad Actors, conduct investigations and involve in development of solutions to address bad actors.

• Set up, review and update technical standards relating to check lists, check sheets, ITP, QCR and procedures.

• Initiate long term repair/ replacement strategies in order to manage asset life and obsolescence and to fit with the Refinery TA plan for instrument equipment.

• Identify and implement improvements for instrumentation and control system.

• Actively contribute and deliver reliability initiatives.

• Compile and report monthly the relevant Instrument engineering/ Reliability KPI's.

• Define the min/max stock level for spare parts and confirm specifications.

• Support and advise on the instrument equipment criticality for new and existing machine reviews.

• Support Instrument and Analyzer Section in implementation of PM program for instrument equipment.

• Provide technical support during complicated/ repeated repair for instrument equipment.

• Perform inspection/ check/ audit for key/ critical instrument equipment/ system during repair.

• Work with multiple disciplines, OEM's and review historical data to establish scopes for the required instrument equipment for TA and other relevant projects.

• To define the schedules, plans and resources required to support such TA's. This is applicable for minor TA outages and Projects too.

- Educational Level: University or above

- Specialty/Qualification: Engineering degree in Instrumentation, Automation, Electronic or Equivalent.

- Work Experience: Minimum 07 years’ experience in Refinery or petrochemical fields with prior experience in engineering of industrial control systems/ instrumentation systems and engaged in actual site activities for minimum 05 years which include but not limited to trouble shooting, projects, commissioning and preparation for daily and turnaround maintenance.

- Skills:

• Knowledge with instrumentation includes but not limited to Distributed Control Systems (DCS), Emergency Shutdown System (ESD), Fire and Gas System (FGS), Safety Integrated System (SIS), Fired Equipment & Burner Management Systems (BMS), Compressor Control Systems (CCS), Tank Gauging System (TGS), Custody Flow Metering System (CFMS), Machine Monitoring Systems (MMS), Steam turbine speed control/protection system, Gas turbine control/ protection system, Instrument Asset Management System (IAMS), Package Unit Control System and other field instrumentations in Oil & Gas, Petrochemical Industry.

• Knowledgeable in oil and gas, refinery and petrochemical process and maintenance philosophies.

• Specialized skills in reviewing project documentation, drawings, equipment specifications and testing procedures.

• Skillful in RCA and troubleshooting.

• Skillful in facilitating equipment strategy including RCM, SIF study.

• Knowledgeable in international standards for petroleum/petrochemical plant materials and equipment including ISA, IEC, API, BS, ISO, etc.

• Skillful in writing reports and design packages to enable implementation of engineering recommendations.

• Able to teach skills to less experience engineers.